Converting plastic to fuel oil machine adopts pyrolysis technology to convert waste plastic to fuel oil and carbon black. Converting plastic to fuel oil machine can not only solve the problem of pollution, but also bring us economic benefits.
Our Doing newest converting waste plastic to fuel oil machine adopts pyrolysis technology which is a chemical method for thermal decomposition of materials at high temperatures without oxygen. Through pyrolysis, the waste plastic will be converted to fuel, such as plastic pyrolysis oil and carbon black. And both of them are good fuels and have good market value. Now I will introduce you more details about our converting waste plastic to fuel oil machine.
Converting waste plastic to fuel oil machine production line
1. Raw materials of converting waste plastic to fuel oil machine
There are all kinds of plastic products in our life. And the oil yield of different plastic varies greatly. It should be noted that PVC and PET are difficult to pyrolysis due to their special properties. Below is the table about the raw materials and their corresponding oil yield:
| Raw Materials | Oil Yield |
| PVC plastic (such as flooring and siding, hoses, cable coatings, medical devices, and plumbing and automotive parts, etc.) | difficult for pyrolysis |
| PET plastic (such as packaging of foods and beverages, etc.) | difficult for pyrolysis |
| Pure PE plastic (such as cling-film, sandwich bags, squeezable bottles, and plastic grocery bags, etc.) | about 95% |
| Pure PP plastic (such as packaging for consumer products, plastic parts for various industries, etc.) | about 90%. |
| Pure PS plastic (such as appliances, electronics, automobile parts, toys, gardening pots and equipment, etc.) | about 90% |
| Pure ABS plastic (such as parts for amanufacturing and chemical industries, etc.) | about 40% |
| Pure white plastic cloth | about 70% |
| Bag of instant noodles | about 40% |
| Plastic trademark | about 20% |
| Scraps from a paper mill | about 15-20% in wet; about 60% in dry |
| Plastic household waste | about 30-50% |
| Pure plastic cable skin | about 80% |
| Clean plastic bag | about 30% |
2. Parameter list of converting waste plastic to fuel oil machine
According to the different needs of customers, we can provide different types of convert waste plastics to fuel oil machine. At present, the most common types of convert waste plastics to fuel oil machine are DY-1-6, DY-1-8 and DY-1-10. The main parameters are as follows:
| No. | Items | Contents | ||
| 1 | Equipment type | DY-1-6 | DY-1-8 | DY-1-10 |
| 2 | Raw material | Waste plastic | Waste plastic | Waste plastic |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton |
| 6 | Operating pressure | Normal | Normal | Normal |
| 7 | Material of Reactor | Q245R | Q245R | Q245R |
| 8 | Thickness of Reactor | 16mm | 16mm | 16mm |
| 9 | Rotate speed | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute |
| 10 | Total power | 19KW | 19KW | 19KW |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling |
| 12 | Cooling area | 100sqm | 100sqm | 100sqm |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation |
| 17 | Delivery time | 20days | 20days | 20days |
| 18 | Weight | 27T | 30T | 35T |
3. The working process of converting waste plastic to fuel oil machine
The working process of converting waste plastic to fuel oil machine
Firstly, feed waste plastics into the reactor through an automatic feed machine;
Secondly, heat the reactor with fuel until oil gas is generated from waste plastics in the reactor;
Thirdly, transfer the oil gas to the condensing system to cool the oil gas into liquid oil, meanwhile collect the cooled liquid oil into the storage tank;
Then, recover combustible gas that cannot be cooled to the reactor, which can help to heat the reactor and reduce fuel consumption. And the exhaust gas produced during the plastic pyrolysis process will be discharged after being treated by the exhaust gas purification system and conforming to the national emission standards;
Finally, after waste plastic is fully pyrolyzed, the pyrolysis process will be finished. Then, when the temperature of the reactor drops down to a certain temperature, carbon black can be discharged.
4. Final products and their applications
Through pyrolysis process, we can obtain plastic pyrolysis oil and carbon black, which have different application fields.
Plastic pyrolysis oil can be used for industrial combustion, mainly in steel works, heavy oil generators and cement plants, or distilled into diesel to make a better fuel.
The applications of plastic pyrolysis oil
Carbon black can be sold directly, or compressed into briquette for burning, or refined to make new tires, shoe soles or pigment products.
The applications of carbon black
As you can see from the above, converting waste plastic to fuel oil machine can turn waste plastic into valuable fuel. It can not only solve the problem of environmental pollution, but also bring us economic benefits. And we Doing group has researched, developed, manufactured and installed converting waste plastic to fuel oil machine for over ten years. And we can provide a complete one-stop service. If you are interested in converting waste plastic into fuel oil project, please feel free to contact us.
Waste Plastic Pyrolysis Plant Flow Chart
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